Dyno Day:
Well after a very long weekend of track time at NHMS and Epping Dragway I decided to go to a Dyno Day with some BFC members. During my track session there were many times where the car was downshifted from high speeds which gave my clutch a very good workout. During the last 45 min session I heard a pop and felt a clunk within the drivetrain, after that the car was hard to shift and had a very bad vibration fron 6-7k rpm.
Off the dragstrip I go, ran a 13.6 with street tires and no burnout.
Next day dyno:
I car ran fine on the way down a felt very fast so I was expecting good numbers.
The first pull showed 205.50 hp and 193.27 TP with a huge dip in the midrange (more on this later).
The car seemed to be running lean on the topend so I decided to throw a set of pink top 21 lbs injectors in it and the result was that the car ran even more lean. I think this was becasue of the injector pulse width and duty cycle being deceived by the O2 sensor and the TMS chip.
I put the 17 ppound injectors back in and let her rip! The car put down 214.88and backed it up with a 217.15 with 208 and 209 tq.
Then the car refused to go into gear with the engine was running. We bleed the slave cylinder several times but nothing worked.
The problem ended up being a broken pressure plate. The metal strips or bands that connects the fingers that the throwout bearing seats on and disengages the clutch and the pressure plate face had broke in two sections.
The result was that the car was unable to fully release the clutch and vibrated due to the unbalanced rotating mass.
I WHILE REPLACING THE PRESSURE PLATE I NOTICED THAT THE NEW ONE FROM BIMMER WORLD WAS MUCH MORE HEAVY THAN THE ONE I BOUGHT FROM EBAY SO BUYER BEWARE! SAME PART NUMBERS AND SLIGHTLY DIFFERENT MARKINGS. KNOCKOFF??????????????????
While I had the transmission out I decided to install a steel braided clutch line along with a autosolutions short shifter for a E36 M3. I already had one of these shifters in my E46 M3 and I love it. Here are pics to compare the new shifter to the Z4/ E36 setup I had before.
The autosolutions kit make the shifts much more direct and crisp and decreased overall shifting effort by about 25%. The downside was that the shifter was back to the original height and the gates were not as close as the Z4 (lets say a 15% longer throw).