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Old 02-24-2012, 01:15 AM   #1
Bobtail_Bimmer
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Default Vanos explanation

I've been reading on here about vanos and non vanos engines. This being my first BMW i was curious and searched and found from posts that its BMW's variable valve timing. I wanted to get a little bit more indepth and found this. Might help some people with a little more explanation of how it actually works.

If its already been posted then just delete this. I didnt see it when I searched. If not then I hope this helps.
Information was found on www.bmwe36blog.com

.................................................................................................... .........

"VANOS is a combined hydraulic and mechanical camshaft control device managed by the car’s DME engine management system.

The VANOS system is based on an adjustment mechanism that can modify the position of the intake camshaft versus the crankshaft. Double-VANOS adds an adjustment of the intake and outlet camshafts.

VANOS operates on the intake camshaft in accordance with engine speed and accelerator pedal position. At the lower end of the engine-speed scale, the intake valves are opened later, which improves idling quality and smoothness. At moderate engine speeds, the intake valves open much earlier, which boosts torque and permits exhaust gas re-circulation inside the combustion chambers, reducing fuel consumption and exhaust emissions. Finally, at high engine speeds, intake valve opening is once again delayed, so that full power can be developed.

VANOS significantly enhances emission management, increases output and torque, and offers better idling quality and fuel economy. The latest version of VANOS is double-VANOS, used in the new M3.

VANOS was first introduced in 1992 on the BMW M50 engine used in the 5 Series.





Here’s how it works:



In overhead cam engines, the cams are connected to the crankshaft by either a belt or chain and gears. In BMW VANOS motors there is a chain and some sprockets.

The crankshaft drives a sprocket on the exhaust cam, and the exhaust cam sprocket is bolted to the exhaust cam. A second set of teeth moves a second chain that goes across to the intake cam. The big sprocket on the intake cam is not bolted to the cam, for it has a big hole in the middle. Inside the hole is a helical set of teeth. On the end of the cam is a gear that is also helical on the outside, but it’s too small to connect to the teeth on the inside of the big sprocket. There is a little cup of metal with helical teeth to match the cam on the inside and to match the sprocket on the outside. The V (Variable) in VANOS is due to the helical nature of the teeth. The cup gear is moved by a hydraulic mechanism that works on oil pressure controlled by the DME.












At idle, the cam timing is retarded. Just off idle, the DME energizes a solenoid which allows oil pressure to move that cup gear to advance the cam 12.5 degrees at midrange, and then at about 5000 rpm, it allows it to come back to the original position. The greater advance causes better cylinder fill at mid rpms for better torque. The noise some people hear is the result of tolerances that make the sprocket wiggle a bit as the cup gear is moved in or out.



Double VANOS



Double-VANOS (double-variable camshaft control) significantly improves torque since valve timing on both the intake and outlet camshafts are adjusted to the power required from the engine as a function of gas pedal position and engine speed.













On most BMW engines that use a single VANOS, the timing of the intake cam is only changed at two distinct rpm points, while on the double-VANOS system, the timing of the intake and exhaust cams are continuously variable throughout the majority of the rpm range.

With double-VANOS, the opening period of the intake valves are extended by 12 degrees with an increase in valve lift by 0.9 mm.

Double-VANOS requires very high oil pressure in order to adjust the camshafts very quickly and accurately, ensuring better torque at low engine speeds and better power at high speeds. With the amount of un-burnt residual gases being reduced, engine idle is improved. Special engine management control maps for the warm-up phase help the catalytic converter reach operating temperature sooner.



Double-VANOS improves low rpm power, flattens the torque curve, and widens the powerband for a given set of camshafts. The double-VANOS engine has a 450 rpm lower torque peak and a 200 rpm higher horsepower peak than single-VANOS, and the torque curve is improved between 1500 – 3800 rpm. At the same time, the torque does not fall off as fast past the horsepower peak.



The advantage of double-VANOS is that the system controls the flow of hot exhaust gases into the intake manifold individually for all operating conditions. This is referred to as “internal” exhaust gas re-circulation, allowing very fine dosage of the amount of exhaust gas recycled.



While the engine is warming up, VANOS improves the fuel/air mixture and helps to quickly warm up the catalytic converter to its normal operating temperature. When the engine is idling, the system keeps idle speeds smooth and consistent thanks to the reduction of exhaust gas re-circulation to a minimum. Under part load, exhaust gas re-circulation is increased to a much higher level, allowing the engine to run on a wider opening angle of the throttle butterfly in the interest of greater fuel economy. Under full load, the system switches back to a low re-circulation volume providing the cylinders with as much oxygen as possible.

Last edited by Bobtail_Bimmer; 02-24-2012 at 01:22 AM.
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Old 02-24-2012, 03:02 AM   #2
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Thanks much for posting this up...it's fascinating information, an engineering marvel if you ask me.
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Old 02-24-2012, 04:26 AM   #3
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No prob. Glad I was able to provide something useful for a change lol.
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Old 02-24-2012, 07:43 AM   #4
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Thanks!......I appreciate your time to post..
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Old 02-24-2012, 08:49 AM   #5
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This mainly pertains to those with 6cyl swaps as M42's and M44's don't have VANOS or "variable valve timing". The 4cyl's came with a DISA valve which opens at higher RPMs and allows a larger volume of air to enter the engine. Good info though.

BTW, I waited all day to post this. Was waiting for someone else to come in and spoil the party
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Old 03-01-2012, 07:45 PM   #6
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So it's kind of like Honda's Vtec and Toyota's vvti-L?
VANOS just kicked in, yo? lol.
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Old 03-01-2012, 08:21 PM   #7
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now how does the DISA work?
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Old 03-01-2012, 10:33 PM   #8
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Quote:
Originally Posted by Jean H.318TI View Post
now how does the DISA work?
Per Bimmerforums.com

The DISA valve controls the variable length intake manifold on the M42/M44 motors. Located inside the intake manifold, it gives better torque at low revs by closing keeping the intake runner long but after about 4500rpm, it opens up and makes the intake runners shorter for more horsepower.

DISA only comes on 4 pots, it's the equivalent of vanos on 6I's but works in a different way. It's purpose is to raise the low and midrange torque "and" raise the top end power output. Yes it's on the e36 too. It's a valve that opens or closes intake ports depending on the load.

Vanos changes valve timing.
Disa changes length of intake
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Old 03-01-2012, 11:16 PM   #9
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Sweet and so deleting this would make more power at all times?
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Old 03-01-2012, 11:52 PM   #10
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You can remove the DISA valve but im not sure of the benefits if any. You will get a check engine light since its mapped into the software.
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Old 03-02-2012, 12:01 AM   #11
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Quote:
Originally Posted by Jean H.318TI View Post
Sweet and so deleting this would make more power at all times?
You'll lose low end torque on a NA engine. On a boosted engine, it won't be as noticeable. In fact, I highly recommend removing it on a FI application as the higher pressures can cause the pin to fall out of the valve allowing it and other metal parts to be sucked into the engine.
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Old 03-02-2012, 12:14 AM   #12
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Quote:
Originally Posted by cooljess76 View Post
You'll lose low end torque on a NA engine. On a boosted engine, it won't be as noticeable. In fact, I highly recommend removing it on a FI application as the higher pressures can cause the pin to fall out of the valve allowing it and other metal parts to be sucked into the engine.
How do you handle the check engine light once removed?
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Old 03-02-2012, 12:24 AM   #13
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Quote:
Originally Posted by Bobtail_Bimmer View Post
How do you handle the check engine light once removed?
I think you'd need to either make a simulator or have your DME reprogrammed. FWIW, if you remove the DISA, you'll have a big opening on your intake manifold that will need to be capped off.
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Old 03-02-2012, 01:42 AM   #14
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this is what i just did for my turbo TI





everything outside is still there so it covers the hole and also still have the electrical conection so the computer will be happy
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Old 03-02-2012, 01:46 AM   #15
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Quote:
Originally Posted by Jean H.318TI View Post
this is what i just did for my turbo TI
There ya go!

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