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Old 10-19-2010, 03:07 AM   #40
Mopho
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Quote:
Originally Posted by iananderson02 View Post
is there a specific reason not to hit the alternator with a hammer?
well, the best way to get the alternator to fit back in is to clean up the surfaces that are binding. Then line it up right, and you can tap it into place using a leather mallot or a hard rubber one that will not crack the housing on the alternator.
Caution is of upmost importance, patience is a necessity, and have fun.

I ended up shaving a few thousandths off the alternator and bracket mounts to get mine to press fit back in. Just make sure you have them lined up properly, and don't tap too hard. I think I used an old hammer handle I keep for just such occasions.....Putting a block of wood between the alternator and your hammer would also work. I cannot stress how important it is to make sure you have it aligned right.
I have been working on cars since 1967 when I got out of high school. I still had a bitch of a time getting mine in, someone had overtightened mine at one time or another. (probably the factory))
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